Main Article Content

Abstract

Cementing is one of the most critical drilling operations in the oil and gas industry. However, the production and utilization of cement is a major emitter of CO2 into the atmosphere. Processes and technologies that can reduce the overall carbon footprint of the oil and gas industry while meeting the increasing global demand for energy are of key interest to stakeholders. Furthermore, local cement when compared with imported class G cement is unable to meet the compressive strength requirement of an oil well cement. Therefore, the objective of the present study is to investigate for the first time the capability of natural pozzolana clay from Ghana as a sustainable alternative to improve the physical and rheological properties of local Portland cement for well cementing operations. Pozzolana is a naturally occurring clay that is mainly composed of silica and alumina. To achieve this, well cementing blends of varying percentages with up to 30 % of pozzolana and 70 % of local Portland cement by mass were formulated and examined to determine their rheological properties, free fluid, and compressive strength. The experimental results indicated that blending natural pozzolana material and local Portland cement effectively reduced the free fluid of local Portland by up to 85 % and the plastic viscosity by up to 62.5 %. Furthermore, the addition of pozzolana significantly increased the compressive strength of local Portland cement by up to 188.5 %. Based on the results, it can be concluded that pozzolana can improve the performance of local Portland oil well cement and further reduce the carbon footprint of the oil and gas extraction process by minimizing the quantity of Portland cement used for well cementing operation. 

Keywords

Pozzolana Portland Cement Rheological Properties Compressive Strength Well Cementing

Article Details

References

  1. Abbas, G. Irawan, S. Kumar, S. Memon, R. K. and Khalwar, S. A. (2014). Characteristics of Oil Well Cement Slurry using Hydroxypropylmethylcellulose. Journal of Applied Sciences, 14: pp. 1154–1160. https://doi.org/10.3923/jas.2014.1154.1160.
  2. Adjei, S., Elkatatny, S., and Abdelfattah, A. M. (2020). New lightweight cement formulation for shallow oil and gas wells. ACS omega, 5(49), pp. 32094-32101. https://doi.org/10.1021/acsomega.0c05174.
  3. Adjei, S., Elkatatny, S., Sarmah, P. and Abdelfattah, A.M. (2021). Evaluation of calcined saudi calcium bentonite as cement replacement in low-density oil-well cement system. Journal of Petroleum Science and Engineering, 205, p.108901. https://doi.org/10.1016/j.petrol.2021.108901.
  4. Agbasimalo, N. C. (2012). Experimental study of the effect of drilling fluid contamination on the integrity of cementformation interface. Louisiana State University and Agricultural & Mechanical College.
  5. Ahdaya, M., Imqam, A. (2019). Fly ash class C based geopolymer for oil well cementing. Journal of Petroleum Science and Engineering, 179, pp. 750–757. https://doi.org/10.1016/j.petrol.2019.04.106.
  6. Ahmed, A., Abdelaal, A. and Elkatatny, S., (2023). Evaluation of hematite and Micromax-based cement systems for highdensity well cementing. Journal of Petroleum Science and Engineering, 220, p.111125. https://doi.org/10.1016/j.petrol.2022.111125.
  7. Al-Yami, A.S., Al-Shehri, D.A., Al-Saleh, S., et al. (2008). Long-term evaluation of low-density cement, based on hollow glass microspheres, aids in providing effective zonal isolation in hp/ht wells: Laboratory studies and field applications. Paper SPE113138 Presented at SPE Western Regional and Pacific Section AAPG Joint Meeting, Bakersfield, California, 29 March-4 April, 2008. https://doi.org/10.2118/113138-MS.
  8. Antiohos, S., Maganari, K., and Tsimas, S. (2005). Evaluation of blends of high and low calcium fly ashes for use as supplementary cementing materials. Cement and Concrete Composites, 27(3), pp. 349-356. https://doi.org/10.1016/j.cemconcomp.2004.05.001.
  9. Asamoah, R.B., Nyankson, E., Annan, E., Agyei-Tuffour, B., Efavi, J.K., Kan-Dapaah, K., Apalangya, V.A., Damoah, L.N.W., Dodoo-Arhin, D., Tiburu, E.K. and Kwofie, S.K. (2018). Industrial applications of clay materials from Ghana - a review. Oriental Journal of Chemistry, 34(4), p.1719. http://dx.doi.org/10.13005/ojc/340403.
  10. Bechar, S. and Zerrouki, D. (2018). Effect of natural pozzolan on the fresh and hardened cement slurry properties for cementing oil well. World Journal of Engineering. https://doi.org/10.1108/WJE-10-2017-0337.
  11. Bediako, M. A., Adjaottor, A. A. and Gawu, S. K. Y. (2011). Selected mechanical properties of mortar used for masonry incorporating artificial Pozzolana. Proceedings of the 6th International Structural Engineering and Construction Conference, Zurich, Switzerland, pp. 569-574.
  12. Bediako, M. and Valentini, L. (2022). Strength performance and life cycle assessment of high-volume low-grade kaolin clay pozzolan concrete: A Ghanaian scenario. Case Studies in Construction Materials, 17, p.e01679. https:// doi.org/10.1016/j.cscm.2022.e01679
  13. Broni-Bediako, E. and Amorin, R. (2018). Enhancing the performance of local cement as an alternative for oil and gas well cementing operation. Petroleum and Coal, 60(5).
  14. Broni-Bediako, E., Joel, O. F., and Ofori-Sarpong, G. (2015). Evaluation of the performance of local cements with imported class ‘G’cement for oil well cementing operations in Ghana. Ghana Mining Journal, 15(1), pp. 78-84.
  15. Çelik, Ö., Damci, E. and Piskin, S. (2008). Characterization of fly ash and it effects on the compressive strength properties of Portland cement. Indian Journal of Engineering and Materials Sciences, 15(5), pp. 433–440.
  16. Celik, K., Meral, C., Mancio, M., Mehta, P. K. and Monteiro, P. J.M. (2014). A comparative study of self-consolidating concretes incorporating high-volume natural pozzolan or highvolume fly ash. Construction and Building Materials, 67, pp. 14-19. https://doi.org/10.1016/j.conbuildmat.2013.11.065.
  17. Crook, R.J., Keller, S.R., and Wilson, M.A. (1987). Deviatedwellbore cementing: Part 2. Solutions, JPT 961-66. Trans American Institute of Mining Engineers, 283. https://doi.org/10.2118/11979-PA.
  18. Davidovits, J., (1994). Properties of geopolymer cements. First Int. Conf. Alkaline Cem. Concrete, pp.131–149.
  19. Ellis, L.D., Badel, A.F., Chiang, M.L., Park, R.J.Y. and Chiang, Y.M. (2020). Toward electrochemical synthesis of cement—an electrolyzer-based process for decarbonating CaCO3 while producing useful gas streams. Proceedings of the National Academy of Sciences, 117(23), pp.12584-12591. https://doi.org/10.1073/pnas.1821673116.
  20. Eshun, S. N., Gidigasu, S. S. R., and Gawu, S. K. Y. (2018). The effect of clay pozzolana-cement-composite on the strength development of a hydraulic backfill. Ghana Mining Journal, 18(1), pp. 32-38. https://doi.org/10.4314/gm.v18i1.4.
  21. Grzeszczyk, S. and Lipowski, G. (1997). Effect of content and particle size distribution of high-calcium fly ash on the rheological properties of cement pastes. Cem Concr Res, 27(6), pp.907–916. https://doi.org/10.1016/S0008-8846(97)00073-2.
  22. Gupta, S., Kua, H. W., & Low, C. Y. (2018). Use of biochar as carbon sequestering additive in cement mortar. Cement and concrete composites, 87, pp. 110-129. https://doi.org/10.1016/j.cemconcomp.2017.12.009.
  23. Hunter, B. Ravi, K. and Kulakofsky, D (2007). Three key mechanisms deliver zonal isolation, Proc., IADC Drilling Gulf of Mexico Conference and Exhibition, Galveston, Texas, pp 1–10.
  24. Igbani, S.; Appah, D.; Ogoni, H.A. (2020). The application of response surface methodology in minitab 16, to identify the optimal, comfort, and adverse zones of compressive strength responses in ferrous oilwell cement sheath systems. International Journal of Engineering and Modern Technology, 6, pp. 1–20.
  25. Jiapei, D., Yuhuan, B., Xuechao, C., Zhonghou, S., Baojiang, S. (2018). Utilization of alkali-activated slag based composite in deepwater oil well cementing. Construct. Build. Mater. 186, pp. 114–122. https://doi.org/10.1016/j.conbuildmat.2018.07.068.
  26. Larki, O. A., Apourvari, S. N., Schaffie, M., & Farazmand, R. (2019). A new formulation for lightweight oil well cement slurry using a natural pozzolan. Advances in Geo-Energy Research, 3(3), pp. 242-249. https://doi.org/10.26804/ager.2019.03.02.
  27. Ledesma, R.B., Lopes, N.F., Bacca, K.G., de Moraes, M.K., dos Santos Batista, G., Pires, M.R. and da Costa, E.M. (2020). Zeolite and fly ash in the composition of oil well cement: Evaluation of degradation by CO2 under geological storage condition. Journal of Petroleum Science and Engineering, 185, p.106656. https://doi.org/10.1016/j.petrol.2019.106656.
  28. Liu, C., Yang, L., Wang, F., and Hu, S. (2021). Enhance the durability of heat-cured mortars by internal curing and pozzolanic activity of lightweight fine aggregates. Construction and Building Materials, 270, 121439. https://doi.org/10.1016/j.conbuildmat.2020.121439
  29. Lüthi, D., Le Floch, M., Bereiter, B., Blunier, T., Barnola, J. M., Siegenthaler, U., ... & Stocker, T. F. (2008). Highresolution carbon dioxide concentration record 650,000–800,000 years before present. Nature, 453(7193), pp. 379-382.
  30. Mahmoud, K., Saasen, A., Vrålstad, T., Hodne, H. (2014). Potential utilization of geopolymers in plug and abandonment operations. Society of Petroleum Engineers - SPE Bergen One Day Seminar 2014. Society of Petroleum Engineers, pp. 389–402. https://doi.org/10.2118/169231-ms.
  31. Normann, S. (2017). Free water in cement slurries for oil and gas wells: Big trouble? Wellcem. [Online]. Available at https://blog.wellcem.com/free-water-in-cement-slurries-for-oil-and-gas-wells-big-trouble. Accessed on 01/05/2023.
  32. Novriansyah, A., Mursyidah, U., Putri, S.S.A., Novrianti Bae, W.S. (2016). Utilization of nanosilica-palm shell nanocomposite to enhance cement strength in well cementing. Int. J. Adv. Mech. Civ. Eng. 3, pp. 58–61.
  33. Piklowska, A. (2017). Cement slurries used in drilling – types, properties, application, World Scientific News, 76, 149–165.
  34. Sabins, F.L. and Sutton, D.L., 1986. The relationship of thickening time. Gel Strength, and Compressive Strength of Oilwell Cements. SPE Production Engineering, 1(02), pp.143-152. https://doi.org/10.2118/11205-PA.
  35. Salehi, S., Ali, N., Khattak, M.J., Rizvi, H. (2016). Geopolymer composites as efficient and economical plugging materials in peanuts price oil market. Proceedings - SPE Annual Technical Conference and Exhibition. Society of Petroleum Engineers (SPE). https:// doi.org/10.2118/181426-ms.
  36. Salehi, S., Khattak, M.J., Ali, N., Ezeakacha, C., Saleh, F.K. (2018). Study and use of geopolymer mixtures for oil and gas well cementing applications. J. Energy Resour. Technol. Trans. ASME 140. https://doi.org/10.1115/1.4037713.
  37. Salehi, R., & Paiaman, A. M. (2009). A novel cement slurry design applicable to horizontal well conditions. Petroleum and Coal, 51(4), pp. 270-276.
  38. Soares, L.W.O., Braga, R.M., Freitas, J.C.O., Ventura, R.A., Pereira, D.S.S., Melo, D.M.A. (2015). The effect of rice husk ash as pozzolan in addition to cement Portland Class G for oil well cementing. J. Petrol. Sci. Eng. 131, 80–85. https://doi.org/10.1016/j. petrol.2015.04.009.
  39. Rita, N., Novrianti, N., Novriansyah, A., Ariyon, M. (2018). The enhancing cement strength through utilization of rice husk ash (RHA) additive: an experimental study. Journal of Earth Energy Engineering. 7, pp. 42–46. https://doi.org/10.25299/jeee.2018.vol7(1).1303.
  40. RP10B, A. P. I. (2005). Recommended practice on determination of shrinkage and expansion of well cement formulations at atmospheric pressure. American Petroleum Institute (API): Washington, DC, USA.
  41. RP10B-2, A. P. I. (2013). Recommended practice for testing well cements. American Petroleum Institute (API): Washington, DC, USA.
  42. Velayati, A., Tokhmechi, B., Soltanian, H., and Kazemzadeh, E. (2015). Cement slurry optimization and assessment of additives according to a proposed plan. Journal of Natural Gas Science and Engineering, 23, pp. 165-170. https://doi.org/10.1016/j.jngse.2015.01.037.
  43. Zahid, M.; Shafiq, N.; Isa, M.H.; Gil, L. Statistical modeling and mix design optimization of fly ash based engineered geopolymer composite using response surface methodology. J. Clean. Prod. 2018, 194, pp. 483–498. https://doi.org/10.1016/j.jclepro.2018.05.158.