Main Article Content
Abstract
Confronted with limited data on cocoa pod opening force and bean separation for optimization, several machines developed have faced challenges over the years. To address this challenge, a mechanical model for the pod opening force assessment was developed and evaluated using Forastero, Amezonia, and Amelonado cocoa cultivars under 0, 2, 4, 6, and 8-day post-harvest delay. Ten Forastero pods were fixed one after the other between two parallel plates on the developed model on the first day of harvest. The pressure shaft was turned through a number of revolutions and the corresponding opening force was recorded using a sensor placed underneath the bottom plate for five pods under longitudinal and lateral orientations and repeated for the other postharvest delays. The process was replicated five times using Amezonia and Amelonado cultivars. Results showed that the opening force decreases with increasing postharvest delay. Terminal opening force for the Forastero >Amezonia >Amelonado. ANOVA showed no significant difference (P ˃ 0.05) between successive postharvest delays for the Forastero, except 4-6 days (P > 0.05) for Amelonado, and 6-8 days (P < 0.05) for Amezonia. Therefore, the maximum postharvest delay for effective pod opening is 4 days for Amelonado, 6 days for Amezonia and 8 days for Forastero. The quantitative assessment of the PLSR model for the Forastero cultivar (R2 = 0.70309; RMSE = 0.01404) is considerably better than the Amezonia cultivar (R2 = 0.68875; RMSE = 0.02134) and Amelonado cultivar (R2 = 0.62312; RMSE = 0.01785). The technique highlighted the cultivar differences and provided excellent quantitative analysis.
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References
- Achaw, O.W. and Danso-Boateng, E. (2021). Cocoa processing and chocolate manufacture. Chemical and Process Industries. Springer.
- Adewumi, B. and Fatusin, A. (2006). Design, fabrication and testing of an impact-type hand-operated cocoa pod breaker. Agricultural Engineering International: CIGR Journal. Japan.
- Adu Otomfo, T. (2014). Effect of stages of ripening and tray fermentation method on the quality of cocoa beans. (Theobroma cacao) beans. PhD dissertation), Kwame Nkrumah University of Science and Technology, Ghana.
- Adzaho, D. K. (2007). Studies of Occurrence of purple beans in cocoa produced in Ghana. PhD dissertation, University of Cape Coast, Ghana
- Afoakwa, E. O. 2016. Chocolate science and technology, John Wiley & Sons. https://doi.org/10.1002/9781118913758
- Afoakwa, E. O., Quao, J., Takrama, J., Budu, A. S. and Saalia, F. K. (2013). Chemical composition and physical quality characteristics of Ghanaian cocoa beans as affected by pulp pre-conditioning and fermentation. Journal of Food Science and Technology, 50, pp. 1097-1105. http://dx.doi.org/10.1007/s13197-011-0446-5
- Aliu, S. and Ebunilo, P. (2012). Development and performance evaluation of a cocoa pod-breaking machine. Advanced Materials Research, Trans Tech Publ., pp. 725-730. http://dx.doi.org/10.4028/www.scientific.net/AMR.367.725
- Amoa-Awua, W. K. (2014). Methods of cocoa fermentation and drying. Cocoa and Coffee Fermentation. Taylor & Francis, pp. 72-102.
- Amoah, R. S., Abano, E. E. and Anyidoho, E. K. (2017). The effects of moisture content and loading orientation on some physical and mechanical properties of “Tafo hybrid” and “Amelonado” cocoa beans. Journal of Food Process Engineering, 40, e12348. http://dx.doi.org/10.1111/jfpe.12348
- Anderman, T. L., Remans, R., Wood, S. A., Derosa, K. and Defries, R. S. (2014). Synergies and tradeoffs between cash crop production and food security: a case study in rural Ghana. Food security, 6, pp. 541-554. http://dx.doi.org/10.1007/s12571-014-0360-6
- Asante, F. A. and Amuakwa-Mensah, F. (2014). Climate change and variability in Ghana: Stocktaking. Climate, 3, pp. 78-101. http://dx.doi.org/10.3390/cli3010078
- Asare, R., Afari-Sefa, V., Osei-Owusu, Y. & Pabi, O. 2014. Cocoa agroforestry for increasing forest connectivity in a fragmented landscape in Ghana. Agroforestry Systems, 88, pp. 1143-1156. http://dx.doi.org/10.1007/s10457-014-9688-3
- Belitz, H.-D., Grosch, W. and Schieberle, P. (2009). Coffee, tea, cocoa. Food Chemistry, pp. 938-970. Springer.
- Caleb, O. and Akinnuli, B. (2019). Development of electrically powered reciprocating cocoa pods breaking machine. International Journal of Excellence and Development, 2(1), pp. 016-020.
- Chamsing, A., Salokhe, V. and Singh, G. (2006). Design, fabrication and testing of an impact-type hand-operated cocoa pod breaker.
- Choudary, R., Pujari, U., Priya, K. P. and Madhuri, B. (2019). A pedal-operated cocoa POD breaker. AIP Conference Proceedings, 2019. AIP Publishing LLC, 020035. http://dx.doi.org/10.1063/1.5141205
- Davies, R. and Mohammed, U. (2014). Moisture-dependent engineering properties of forastero cocoa bean seeds. International Journal of Engineering & Technology Sciences (IJETS), 2, pp. 35-46.
- Edoh Adabe, K. and Ngo-Samnick, L. (2014). Cocoa: production and processing, CTA. Technology & Engineering, ISBN: 9290815663, 9789290815662
- Fowler, M. S. and Coutel, F. (2017). Cocoa beans: From tree to factory. Industrial chocolate manufacture and use. Blackwell Science Ltd, pp. 8-45.
- García-León, R. A., Jaimes-Gonzalez, W., Becerra, L. D., Flórez-Solano, E., Cabellos-Martínez, M. and Meneses-Torres, D. (2021). Application of the QFD method to the design of a cocoa pulping machine. International Journal of System Assurance Engineering and Management, 12, pp. 1199-1220. http://dx.doi.org/10.1007/s13198-021-01416-0
- Hancock, B. and Fowler, M. (1994). Cocoa bean production and transport. Industrial chocolate manufacture and use. Springer.
- Higonnet, E., Bellantonio, M. and Hurowitz, G. (2017). Chocolate’s dark secret. Mighty Earth, 24. United States of America
- Joshy, A., Geethu, S., Krishnendu, K., Nikhil, C. and Rajesh, G. (2015). Development and performance evaluation of a cocoa pod breaker cum bean extractor. Project Report, Department of Post-Harvest Technology and Agricultural Processing, Kerala Agricultural University, India
- Josué, D. F., Guy-De-Patience, F. M., Bienvenu, K. and Bonaventure, D. (2019). Design and development of cocoa pod breaking and beans extraction machine. International Journal of Engineering and Technology, 8, pp. 357-366.
- Koné, K. M., Assi‐Clair, B. J., Kouassi, A. D. D., Yao, A. K., Ban‐Koffi, L., Durand, N., Lebrun, M., Maraval, I., Bonlanger, R. and Guehi, T. S. (2021). Pod storage time and spontaneous fermentation treatments and their impact on the generation of cocoa flavour precursor compounds. International Journal of Food Science & Technology, 56, pp. 2516-2529. http://dx.doi.org/10.1111/ijfs.14890
- Maduako, J. and Faborode, M. (1994). Characterisation of the breaking behaviour of whole cocoa pods. Journal of Agricultural Engineering Research, 59, pp. 89-96. http://dx.doi.org/10.1006/jaer.1994.1066
- Nair, K. P. (2021). Cocoa (Theobroma cacao L.). Tree Crops. Springer.
- Noda, I. (2018). Two-trace two-dimensional (2T2D) correlation spectroscopy–A method for extracting useful information from a pair of spectra. Journal of Molecular Structure, 1160, pp. 471-478. http://dx.doi.org/10.1016/j.molstruc.2018.01.091
- Nyamora, A. and Kanyeka, Z. (2012). Supporting Tanzania's Cocoa Farmers. Research Report 12/3, Dar es Salaam, REPOA, Tanzania.
- Fulton, R. H. (1989). The cacao disease trilogy: black pod, Monilia Pod Rot, and witches'-broom. American Cocoa Research Institute, 7900 Westpark Drive, McLean, VA 22102.
- Rusconi, M. and Conti, A. (2010). Theobroma cacao L., the Food of the Gods: A scientific approach beyond myths and claims. Pharmacological Research, 61, pp. 5-13. http://dx.doi.org/10.1016/j.phrs.2009.08.008
- Schwan, R. F. and Wheals, A. E. (2004). The microbiology of cocoa fermentation and its role in chocolate quality. Critical reviews in food science and nutrition, 44, pp. 205-221. http://dx.doi.org/10.1080/10408690490464104
- Schwarz, L. J. 1928. Cocoa in West Africa, US Government Printing Office. Washington D.C
- Smith, R. (1960). The spacing of West African Amelonado cocoa in Ghana. Journal of Horticultural Science, 35, pp. 176-184. http://dx.doi.org/10.1080/00221589.1960.11513982
- Talib, A. A., Ali, A., Badie, M. A., Lah, N. A. C. and Golestaneh, A. (2010). Developing a hybrid, carbon/glass fibre-reinforced, epoxy composite automotive drive shaft. Materials & Design, 31, pp. 514-521. http://dx.doi.org/10.1016/j.matdes.2009.06.015
- Thompson, S. S., Miller, K. B., Lopez, A. S. & Camu, N. (2012). Cocoa and coffee. Food microbiology: fundamentals and frontiers, pp. 881-899. http://dx.doi.org/10.1128/9781555818463.ch35
- Vankayalapati, S. and Rajesh, G. (2016). Development and evaluation of a continuous cocoa pod breaker. PG Thesis, Kerala Agricultural University, India
- Woods, D. (2004). Predatory elites, rents and cocoa: A comparative analysis of Ghana and Ivory Coast. Commonwealth & Comparative Politics, 42, pp. 224-241. http://dx.doi.org/10.1080/1466204042000299272
- Zhang, H., LI, Z., Chen, T. and Qin, B. (2017). Quantitative determination of Auramine O by terahertz spectroscopy with 2DCOS-PLSR model. Spectrochemical Acta Part A: Molecular and Biomolecular Spectroscopy, 184, pp. 335-341. http://dx.doi.org/10.1016/j.saa.2017.05.017
References
Achaw, O.W. and Danso-Boateng, E. (2021). Cocoa processing and chocolate manufacture. Chemical and Process Industries. Springer.
Adewumi, B. and Fatusin, A. (2006). Design, fabrication and testing of an impact-type hand-operated cocoa pod breaker. Agricultural Engineering International: CIGR Journal. Japan.
Adu Otomfo, T. (2014). Effect of stages of ripening and tray fermentation method on the quality of cocoa beans. (Theobroma cacao) beans. PhD dissertation), Kwame Nkrumah University of Science and Technology, Ghana.
Adzaho, D. K. (2007). Studies of Occurrence of purple beans in cocoa produced in Ghana. PhD dissertation, University of Cape Coast, Ghana
Afoakwa, E. O. 2016. Chocolate science and technology, John Wiley & Sons. https://doi.org/10.1002/9781118913758
Afoakwa, E. O., Quao, J., Takrama, J., Budu, A. S. and Saalia, F. K. (2013). Chemical composition and physical quality characteristics of Ghanaian cocoa beans as affected by pulp pre-conditioning and fermentation. Journal of Food Science and Technology, 50, pp. 1097-1105. http://dx.doi.org/10.1007/s13197-011-0446-5
Aliu, S. and Ebunilo, P. (2012). Development and performance evaluation of a cocoa pod-breaking machine. Advanced Materials Research, Trans Tech Publ., pp. 725-730. http://dx.doi.org/10.4028/www.scientific.net/AMR.367.725
Amoa-Awua, W. K. (2014). Methods of cocoa fermentation and drying. Cocoa and Coffee Fermentation. Taylor & Francis, pp. 72-102.
Amoah, R. S., Abano, E. E. and Anyidoho, E. K. (2017). The effects of moisture content and loading orientation on some physical and mechanical properties of “Tafo hybrid” and “Amelonado” cocoa beans. Journal of Food Process Engineering, 40, e12348. http://dx.doi.org/10.1111/jfpe.12348
Anderman, T. L., Remans, R., Wood, S. A., Derosa, K. and Defries, R. S. (2014). Synergies and tradeoffs between cash crop production and food security: a case study in rural Ghana. Food security, 6, pp. 541-554. http://dx.doi.org/10.1007/s12571-014-0360-6
Asante, F. A. and Amuakwa-Mensah, F. (2014). Climate change and variability in Ghana: Stocktaking. Climate, 3, pp. 78-101. http://dx.doi.org/10.3390/cli3010078
Asare, R., Afari-Sefa, V., Osei-Owusu, Y. & Pabi, O. 2014. Cocoa agroforestry for increasing forest connectivity in a fragmented landscape in Ghana. Agroforestry Systems, 88, pp. 1143-1156. http://dx.doi.org/10.1007/s10457-014-9688-3
Belitz, H.-D., Grosch, W. and Schieberle, P. (2009). Coffee, tea, cocoa. Food Chemistry, pp. 938-970. Springer.
Caleb, O. and Akinnuli, B. (2019). Development of electrically powered reciprocating cocoa pods breaking machine. International Journal of Excellence and Development, 2(1), pp. 016-020.
Chamsing, A., Salokhe, V. and Singh, G. (2006). Design, fabrication and testing of an impact-type hand-operated cocoa pod breaker.
Choudary, R., Pujari, U., Priya, K. P. and Madhuri, B. (2019). A pedal-operated cocoa POD breaker. AIP Conference Proceedings, 2019. AIP Publishing LLC, 020035. http://dx.doi.org/10.1063/1.5141205
Davies, R. and Mohammed, U. (2014). Moisture-dependent engineering properties of forastero cocoa bean seeds. International Journal of Engineering & Technology Sciences (IJETS), 2, pp. 35-46.
Edoh Adabe, K. and Ngo-Samnick, L. (2014). Cocoa: production and processing, CTA. Technology & Engineering, ISBN: 9290815663, 9789290815662
Fowler, M. S. and Coutel, F. (2017). Cocoa beans: From tree to factory. Industrial chocolate manufacture and use. Blackwell Science Ltd, pp. 8-45.
García-León, R. A., Jaimes-Gonzalez, W., Becerra, L. D., Flórez-Solano, E., Cabellos-Martínez, M. and Meneses-Torres, D. (2021). Application of the QFD method to the design of a cocoa pulping machine. International Journal of System Assurance Engineering and Management, 12, pp. 1199-1220. http://dx.doi.org/10.1007/s13198-021-01416-0
Hancock, B. and Fowler, M. (1994). Cocoa bean production and transport. Industrial chocolate manufacture and use. Springer.
Higonnet, E., Bellantonio, M. and Hurowitz, G. (2017). Chocolate’s dark secret. Mighty Earth, 24. United States of America
Joshy, A., Geethu, S., Krishnendu, K., Nikhil, C. and Rajesh, G. (2015). Development and performance evaluation of a cocoa pod breaker cum bean extractor. Project Report, Department of Post-Harvest Technology and Agricultural Processing, Kerala Agricultural University, India
Josué, D. F., Guy-De-Patience, F. M., Bienvenu, K. and Bonaventure, D. (2019). Design and development of cocoa pod breaking and beans extraction machine. International Journal of Engineering and Technology, 8, pp. 357-366.
Koné, K. M., Assi‐Clair, B. J., Kouassi, A. D. D., Yao, A. K., Ban‐Koffi, L., Durand, N., Lebrun, M., Maraval, I., Bonlanger, R. and Guehi, T. S. (2021). Pod storage time and spontaneous fermentation treatments and their impact on the generation of cocoa flavour precursor compounds. International Journal of Food Science & Technology, 56, pp. 2516-2529. http://dx.doi.org/10.1111/ijfs.14890
Maduako, J. and Faborode, M. (1994). Characterisation of the breaking behaviour of whole cocoa pods. Journal of Agricultural Engineering Research, 59, pp. 89-96. http://dx.doi.org/10.1006/jaer.1994.1066
Nair, K. P. (2021). Cocoa (Theobroma cacao L.). Tree Crops. Springer.
Noda, I. (2018). Two-trace two-dimensional (2T2D) correlation spectroscopy–A method for extracting useful information from a pair of spectra. Journal of Molecular Structure, 1160, pp. 471-478. http://dx.doi.org/10.1016/j.molstruc.2018.01.091
Nyamora, A. and Kanyeka, Z. (2012). Supporting Tanzania's Cocoa Farmers. Research Report 12/3, Dar es Salaam, REPOA, Tanzania.
Fulton, R. H. (1989). The cacao disease trilogy: black pod, Monilia Pod Rot, and witches'-broom. American Cocoa Research Institute, 7900 Westpark Drive, McLean, VA 22102.
Rusconi, M. and Conti, A. (2010). Theobroma cacao L., the Food of the Gods: A scientific approach beyond myths and claims. Pharmacological Research, 61, pp. 5-13. http://dx.doi.org/10.1016/j.phrs.2009.08.008
Schwan, R. F. and Wheals, A. E. (2004). The microbiology of cocoa fermentation and its role in chocolate quality. Critical reviews in food science and nutrition, 44, pp. 205-221. http://dx.doi.org/10.1080/10408690490464104
Schwarz, L. J. 1928. Cocoa in West Africa, US Government Printing Office. Washington D.C
Smith, R. (1960). The spacing of West African Amelonado cocoa in Ghana. Journal of Horticultural Science, 35, pp. 176-184. http://dx.doi.org/10.1080/00221589.1960.11513982
Talib, A. A., Ali, A., Badie, M. A., Lah, N. A. C. and Golestaneh, A. (2010). Developing a hybrid, carbon/glass fibre-reinforced, epoxy composite automotive drive shaft. Materials & Design, 31, pp. 514-521. http://dx.doi.org/10.1016/j.matdes.2009.06.015
Thompson, S. S., Miller, K. B., Lopez, A. S. & Camu, N. (2012). Cocoa and coffee. Food microbiology: fundamentals and frontiers, pp. 881-899. http://dx.doi.org/10.1128/9781555818463.ch35
Vankayalapati, S. and Rajesh, G. (2016). Development and evaluation of a continuous cocoa pod breaker. PG Thesis, Kerala Agricultural University, India
Woods, D. (2004). Predatory elites, rents and cocoa: A comparative analysis of Ghana and Ivory Coast. Commonwealth & Comparative Politics, 42, pp. 224-241. http://dx.doi.org/10.1080/1466204042000299272
Zhang, H., LI, Z., Chen, T. and Qin, B. (2017). Quantitative determination of Auramine O by terahertz spectroscopy with 2DCOS-PLSR model. Spectrochemical Acta Part A: Molecular and Biomolecular Spectroscopy, 184, pp. 335-341. http://dx.doi.org/10.1016/j.saa.2017.05.017